Custom CNC machined 6061 aluminum bracket with anodizing
At our CNC machining facility, we can manufacture precision custom CNC machined 6061 aluminum bracket with anodizing, meticulously crafted to meet your exact specifications. Our CNC machining processes ensure tight tolerances, superior surface finish, and exceptional dimensional accuracy.
6061 Aluminum Alloy:
Known for its excellent machinability, corrosion resistance, and weldability, 6061 aluminum is ideal for bracket applications requiring strength and durability.
Custom Design:
We work closely with clients to understand their specific requirements and provide customized bracket solutions tailored to their applications and performance criteria.
Anodizing Finish:
Our brackets can be finished with anodizing, offering enhanced surface protection, increased corrosion resistance, and a range of color options to suit aesthetic preferences.
Quality Assurance:
Each bracket undergoes rigorous quality inspection throughout the manufacturing process to ensure compliance with industry standards and customer specifications.
Characteristic
1. Material Composition:
- 6061 aluminum alloy, composed of 97.9% aluminum, 0.6% silicon, 1% magnesium, 0.28% chromium, and traces of copper, iron, manganese, and zinc.
2. Mechanical Properties:
- Tensile Strength: 45,000 psi (310 MPa)
- Yield Strength: 40,000 psi (276 MPa)
- Elongation at Break: 12%
- Hardness (Brinell): 95
3. Density:
- 2.7 g/cm³ (0.0975 lb/in³)
4. Machinability:
- Excellent machinability, easily CNC machined to precise dimensions and complex geometries.
5. Corrosion Resistance:
- Enhanced corrosion resistance due to anodizing process, forming a protective oxide layer on the surface.
6. Surface Finish:
- Smooth surface finish achieved through CNC machining and anodizing, suitable for aesthetic applications.
7. Temperature Resistance:
- Withstands temperatures up to 300°F (150°C) without significant loss of mechanical properties.
8. Weight:
- Lightweight material, ideal for applications where weight reduction is essential without compromising strength.
9. Cost-Effectiveness:
- Cost-effective solution for manufacturing brackets due to the abundance of aluminum and efficient machining processes.
10. Design Flexibility:
- Customizable design options to meet specific application requirements, including various shapes, sizes, and mounting configurations.
Advantages:
- High strength-to-weight ratio, offering excellent structural support while minimizing weight.
- Enhanced corrosion resistance prolongs the lifespan of the bracket in harsh environments.
- Precise CNC machining ensures tight tolerances and dimensional accuracy for seamless integration into assemblies.
- Anodized surface finish provides increased durability and resistance to wear and abrasion.
- Cost-effective manufacturing process allows for the production of complex brackets at competitive prices.
Disadvantages:
- Lower tensile strength compared to some other aluminum alloys, limiting its suitability for highly demanding structural applications.
- Anodized coating may add slight thickness to the bracket, requiring adjustments in assembly tolerances.
- Limited temperature resistance compared to some heat-resistant alloys, restricting its use in high-temperature environments.
Application
Medical Equipment Manufacturing:
In the medical sector, custom CNC machined 6061 aluminum bracket with anodizing finds applications in diagnostic imaging machines, patient monitoring devices, and surgical equipment. Their precise dimensions and biocompatible properties make them suitable for medical-grade applications, ensuring accuracy and reliability in critical healthcare settings.
High-Performance Automotive:
In the realm of high-performance automotive engineering, they are used in racing vehicles, sports cars, and performance-enhanced automobiles. Their lightweight construction and precise machining contribute to the overall performance and agility of high-speed vehicles, enhancing handling and maneuverability on the racetrack.
Precision Instrumentation:
In precision instrumentation and scientific equipment, they play a critical role in mounting optical components, laboratory instruments, and testing apparatus. Their stability, dimensional accuracy, and resistance to thermal expansion ensure the reliability and precision of scientific measurements and experiments.
Robotics and Automation:
In the field of robotics and automation, these brackets are used in robotic arms, industrial manipulators, and automated machinery. Their precise machining and anodized finish contribute to the structural integrity and performance of robotic systems, ensuring smooth operation and accuracy in automated processes.
Telecommunications Infrastructure:
Within the telecommunications sector, they serve as mounting hardware for antennas, satellite dishes, and communication towers. Their lightweight design and corrosion-resistant properties make them ideal for outdoor installations, providing durable support for critical communication equipment.
Semiconductor Manufacturing:
In semiconductor fabrication facilities, they are employed in cleanroom environments for wafer handling, equipment mounting, and process control. Their non-contaminating properties and high dimensional accuracy ensure compatibility with sensitive semiconductor manufacturing processes, contributing to the production of high-quality electronic components.
Energy Storage Systems:
In the emerging field of energy storage systems, these custom CNC machined 6061 aluminum bracket with anodizing plays a vital role in supporting battery packs, power converters, and energy management systems. Their lightweight construction and corrosion resistance make them suitable for indoor and outdoor installations, enabling efficient energy storage and distribution in renewable energy projects and grid-scale applications.
FAQ
